2012年9月21日星期五


 
GATETECH虛擬壓鑄製造系統 Virtual Manufacturing Die-casting System
超高速射出 Supercontinuum speed injection
局部加壓法 Parial Pressure method
真空法 Vacuum method
GT工法 GT engineering methods
The Frontiers of Manufactuning Technoloty
Superiority Technology 技術優勢
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  • Our management team has over 10 years of experience in die casting and the total solutions process. It is a strong leadership focused on motivation, innovation, and customer service.
  • ISO-9002 certification was awarded by DNV in May, 1998, QS-9000 certification was awarded by DNV in September, 2001 , and TS16949 certification was awarded by DNV in 2007.
  • The yield rate of our aluminum products is 90% and is 60-70% for our magnesium products.
  • Utilizing CAD/CAE/CAS, structural parts can be produced with a thickness of 0.8 ~ 1.0 mm, while external parts can be produced with a thickness of 1.0 ~ 1.2 mm.
  • A highly efficient magnesium scrap recycling process is available on site, enabling us to reduce the cost of materials.
  • The ANOMAG process, licensed from a New Zealand company, is an environmentally friendly non-chrome, non-heavy metal based coating system for magnesium products.
  • Our tenet is for T1 to be completed in 45~50 days to ensure our customer's timely entry into their markets.
  • Gatetech prides itself in its superb developmental capabilities, its world class service and its industry leading processes.
Development of technology 開發技術
emptyTotal Solution for Mg and Al alloys die casting parts: Provide customer one- stop shopping service , besides die casting、 machining process ,also can provide surface treatment 、painting and assembly service.
project process 工藝流程
VMDS (Virtual Manufacturing Die-casting System)
Analysis flow pattern
TechnologyAnalysis flow pattern、velocity 、solidification, and then offer a physical design solution before mold installed.
Methods 
Top-quality
  1. Good rate reliability.
  2. Try frequency reduce.
  3. Develop period shorten.
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VMDS case 
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VMDS 解析實例VMDS 流動解析結果VMDS 實物剖面
Analysis feedingFlow pattern analysisCut piece check
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Core Technology
New skill to achieve good performance , such as : superior strength・high pressure resistant.
 
 
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emptyH/P injection
TechnologyGood filling & surface for thinner part by high pressure and high speed injection.
Methods 
Top-quality 
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Ultra-high speed Injection molding 超高速射出
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emptyVacuum
TechnologyVacuum installation on cavity.
Methods 
Top-quality 
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vacoom method 真空法
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emptyGS process
TechnologyBefore solidification , add pressure to reduce shrinkage risk, suitable for thicker wall parts, also can achieve better high pressure resistant.
Methods 
Top-quality 
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partial pressure 局部加壓法
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emptyGT process
TechnologyUsing sudden burn to reduce cavity air to improve porosity risk.
Methods 
Top-quality 
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GT m 冷氣壓縮機
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